Industry is yet another sector influenced by the improvements and innovations of technology. The days of manual production of goods in factories are coming to an end. Manufacturing processes have already started relying on computers instead of actual workers and the most popular computers employed in the industrial field are the PLCs.

PLC is an abbreviation which stands for Programmable Logic Controller, a device which is able to make any process automatic. It is capable of controlling the manufacturing process, the work of the machines and it’s even able to make decisions. Basically, PLCs can use any type of input provided to them, analyze it and provide a suitable output, performing the functions workers have in mind.

More and more employees from the industrial sector undergo PLC training in order to educate themselves on the topic of programmable control logic and later on use it in the manufacturing processes at work.

Numerous websites, such as, offer PLC trainings which provide trainees with the necessary knowledge to operate these logic controllers and manage troubleshooting with ease when the need arises.

If you are not sure whether PLC is the right thing for your field of work, read about its benefits and find out.

Simple to use

You need just a basic training to learn how to operate these logic controllers, as they are even easier to use than the computer operating systems. Apart from being simple to use, PLCs are highly accurate and reliable, more accurate than any other computer. Therefore, they are the perfect fit for industry, as the possibilities of a potential error are extremely low.

If there is one thing that manufacturers aren’t keen on, it’s an error in the production process. Errors result in faulty products, which are no longer fit for use and require production of new ones. New products cost extra money for materials as well as for the wasted time, since you go through the same procedure twice.

Another thing which makes PLCs simple to use, is their wide range of input and output abilities. People who use programmable logic controllers can choose from a number of possible interfaces in which they can give commands to the controller.

It can be through a switch or perhaps by connecting the PLC to a desktop computer. The connection to a computer is done by using Ethernet cables, which are cheaper but provide greater speed and thus make the production process faster.

The possibilities are endless, providing you to match your type of technology with the controller. Otherwise, if the PLC couldn’t be adapted to so many different technologies, you would be the one to change your system in order to match. Read more about the different types of interfaces you can use.

Robust and practical

PLC as a device is built to be strong. Since it is intended to be used in an industrial environment, it has to be created in such a way to endure all the mess, debris and temperature typical for the surrounding.

A regular computer would not be able to withstand it. It would need a good cooler to keep an optimal temperature in order to avoid overheating. Even if this cooler controls the temperature, the dust and debris would cause damage to the hardware in another way.

PLC hardware is not the only characteristic which makes it suitable to be used in industrial facilities. Its design is created to make it fit everywhere, so that it doesn’t come in contact or obstruct the position of the other machines. It takes up a small space and weighs a lot less, in comparison with the computers with hundreds of wires.

It’s cost-effective

It’s hard to believe that this type of system costs less money than the other software systems which are tailored to your needs. Although software systems are custom made, they are still not as efficient as PLC, which means they are more likely to lead to an error.

In addition, PLCs will save you money in the long-run as their probability of mistake is close to none. In the manufacturing business, one mistake leads to another which equals to one cost leading to another. It’s a great solution for manufacturers with lower budget who are looking to improve their production. Everybody who purchases a logic controller will experience a return on their investment in a very short period of time.

Programmable logic controllers are also more energy-efficient than using a relay control, actually using one tenth of the energy which is normally used. This makes them one of the most economical systems to be used in the process of production.

Enables greater networking and safety

We know that each company has numerous networking systems which are often hard to consolidate. PLCs are helpful in such a way that they enable all the networking systems to function as a whole, providing great consolidation and opportunity for the managers to monitor all the processes.

Another very significant benefit over other software, is the capability to keep information secure and safe. Once the information enters the system, it can be accessed only by those who are authorized. On the other hand, regular software systems keep the information and leave it exposed for people who don’t have authority to access it. Unauthorized access to sensitive information can result in terrible consequences for the company.

Wrap up

If you are looking for a cost-effective, faultless, energy-efficient and incredibly simple way to ease and improve your production, then PLC is the right choice for you.

It’s one of the cheapest but most reliable systems used for industrial purposes. Its great hardware enables it to be used in factory conditions while its compact design makes it fit for any type of space.

By purchasing this type of controller, you are saving money in the long-run at the same time reducing the consumption of electricity.

No other system is more affordable and suitable for automation of processes than this one!

By palmora